MajiCap has been designed from the ground up to be the machine of the future.  We've used our extensive industry knowledge to build a machine that not only meets the growing need for an aseptically approved production capper, but is also clean, hi-tech, and easy to use.  At BEAM, we understand the value that this technology brings to vial processing operations; we’re confident that between the industry’s desire for an improved sealing process and the FDA’s interest in protecting the American consumer, this technology will bring vial sealing into the 21^st century.

For the past decades upon decades, capping has been basically the same process, with minor modifications – using rotating or stationary blade(s) to crimp the cap.  This is an outdated process that needs to be brought up-to-date with 21^st century technology.  To accomplish this feat, we use a patented process known as hi-speed, electromagnetic forming to seal the vial.  An electromagnetic field is formed around the vial, forcing the seal to wrap under the neck of the vial.  Since there is no physical contact with the seal, no/low particulate generation occurs.  In addition, no damage is caused to the vial itself.  Breaking, chipping, scratches and other rejection criteria are dramatically reduced when compared to traditional capping operations.

Besides our revolution of the capping process methods, we've designed the entire machine to be user-friendly, and with technology for the 21st century.

• No Cap Reject Station – vials that miss getting a cap, are (optionally) automatically recycled thru the system without human interference
• Design without Belts: We have designed the MajiCap to run vials using only the starwheel and turn tables.  This greatly reduces the number of wear parts and increases the overall cleanability of surfaces.  Instead, vials are gently floated on a cushion of air across the table.  The air used for this cushion can either be provided as a utility (clean compressed air, often Nitrogen), or the air already in the clean room can be recycled and reused.
• Removal of Casters:  Instead of installing bulky, dirty, rolling casters, that make the machine difficult to roll, and harder to clean around, we've built in a system of 'air casters'.  These air cushions float the machine across any smooth, clean and finished floor, for easy access to the machine for maintenance, or under the machine for cleaning.
• Universal Hopper Feeder:  One size fits all!  We've fit a hopper/feeder bowl onto our machine that can accommodate any of the 3 main sizes of caps - 13mm, 20mm, and 27mm.  This reduces the number of change parts needed for your stockroom.

• Short change-over:  With an understanding of the pharmaceutical industry's need for smaller batches and quicker change-over times, we've designed the MajiCap to be changed over in 15 minutes or less (depending on the type of changeover).
• All materials that come into contact with the vials and caps are either Stainless Steel 316 or 316L(for welded parts)
• Electronic Control:  Everything from the electronically controlled flow valves, to the innovative stepper motors is fully controlled by an Allen-Bradley Micrologix PLC and industrial pc with Touch Screen HMI.

Not only is the MajiCap the next generation in vial capping, but it is economically and competitively priced as well!  For such a tall order, BEAM has turned to AWS Bio-Pharma Technologies to provide sole representation for the MajiCap.  AWS backs all the products they represent with the responsive support of factory trained personnel.  This is a partnership, and a capper on which you can fully rely.

To find out more about this revolutionary technology, problems with current capping techniques, Superior Design of MajiCap, features, options, and models, visit our website www.MajiCap.net